24th April 2012
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#1 | | Gear nut
Joined: Dec 2008
Posts: 137
Thread Starter | What about 0805 smd resistors?
Hi Geeks!
I'm planning to get into smd and start using 1% thin film smd resistors for small signal circuits. 1206 and/or 0805 resistors. The 0805 is quite easy to layout in a pcb, but i have read that at high values 10k, 22k..100k they behave non linear...¿is that true? ¿is this really a problem?.
The circuits i usually build (Differential amplifiers, line outputs, etc..)use dual supply +/- 18v or +/-15v.
I also read that to improve resistor voltage handling 2or 3 resistors in series are placed...but i think this is only useful for smaller footprints like 0602 or 0402.
I would like to have your opinions on that matter,
Thank you very much,
JAY X
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24th April 2012
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#2 | | Lives for gear
Joined: Jan 2009 Location: Canada
Posts: 1,398
| Quote:
Originally Posted by JAY X Hi Geeks!
I'm planning to get into smd and start using 1% thin film smd resistors for small signal circuits. 1206 and/or 0805 resistors. The 0805 is quite easy to layout in a pcb, but i have read that at high values 10k, 22k..100k they behave non linear...¿is that true? ¿is this really a problem?. | I've never heard of this and I've been using SMD components for over 10 years. Maybe their tolerance becomes worse than at lower ohmic values, I don't know. You'd have to check the datasheet of a particular type of resistor to see if the linearity is what you want.[/B][/B]The circuits i usually build (Differential amplifiers, line outputs, etc..)use dual supply +/- 18v or +/-15v. Quote:
Originally Posted by JAY X I also read that to improve resistor voltage handling 2or 3 resistors in series are placed...but i think this is only useful for smaller footprints like 0602 or 0402.
I would like to have your opinions on that matter,
Thank you very much,
JAY X | It can be useful for whichever type of resistor, be it surface mount, axial, power resistor.. It just depends on the voltage you're working at. Again, verify the datasheet.
It is good that you are concerned about these kinds of things, and the datasheet should tell you what you need to know.
cheers,
2N
__________________ Not GerANIUM, GerMAnium, dammit! |
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24th April 2012
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#3 | | Lives for gear
Joined: Nov 2006 Location: Hickory, MS
Posts: 2,536
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For an important audio path you probably need to avoid small SMD resistors.. stick to larger footprint (say 1206 ) and high quality parts.
JR
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25th April 2012
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#4 | | Gear Head
Joined: Jun 2010 Location: Los Angeles
Posts: 71
| Quote:
Originally Posted by JohnRoberts For an important audio path you probably need to avoid small SMD resistors.. stick to larger footprint (say 1206 ) and high quality parts.
JR | Are you implying that the small SMD resistors have distortion problems? If so, is there a scientific reason that you know of?
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25th April 2012
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#5 | | Lives for gear
Joined: Apr 2009
Posts: 1,288
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In general higher wattage (bigger size) equals less noise.
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25th April 2012
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#6 | | Lives for gear
Joined: Aug 2003 Location: Hollywood CA
Posts: 3,020
| Quote:
Originally Posted by mellow Are you implying that the small SMD resistors have distortion problems? If so, is there a scientific reason that you know of? | The value changes with the applied voltage. It's primarily a problem with thick-film devices, and if you go with MELF construction (or Susumu) it's fine.
The first time you see a resistor that has more distortion than the whole entire circuit, it's a surprise......... http://www.davehilldesigns.com/smt_r...rtion_rev1.pdf
DC
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25th April 2012
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#7 | | Gear Head
Joined: Jun 2010 Location: Los Angeles
Posts: 71
| Quote:
Originally Posted by dcollins The value changes with the applied voltage. It's primarily a problem with thick-film devices, and if you go with MELF construction (or Susumu) it's fine.
The first time you see a resistor that has more distortion than the whole entire circuit, it's a surprise......... http://www.davehilldesigns.com/smt_r...rtion_rev1.pdf
DC | Hmm, interesting. Thanks for that.
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25th April 2012
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#8 | | Lives for gear
Joined: Oct 2006 Location: Toronto, Canada
Posts: 816
| Quote:
Originally Posted by dcollins The value changes with the applied voltage. It's primarily a problem with thick-film devices, and if you go with MELF construction (or Susumu) it's fine.
The first time you see a resistor that has more distortion than the whole entire circuit, it's a surprise......... http://www.davehilldesigns.com/smt_r...rtion_rev1.pdf
DC | Yes, that is interesting. Some of what is going on is explained here: Analog Devices : Rarely Asked Questions (RAQs) : Resistors in Analog Circuitry
Best,
Ike
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Zimbel Audio Productions Ltd.
Toronto
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25th April 2012
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#9 | | Lives for gear
Joined: Apr 2009
Posts: 1,288
| Quote:
Originally Posted by Ike Zimbel | Nice link. Thanks for posting.
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25th April 2012
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#10 | | Lives for gear
Joined: Nov 2006 Location: Hickory, MS
Posts: 2,536
| Quote:
Originally Posted by mellow Are you implying that the small SMD resistors have distortion problems? If so, is there a scientific reason that you know of? | I haven't looked into this personally, but a friend I trust, using SMD resistors in premium audio paths, tells me it can be measurable using a decent test bench. Perhaps related to the dimensions involved for making large resistance in such small packages. I only recall one issue of measurable distortion from a through hole resistor, not counting faulty parts.
While I am generally inclined to dismiss wild claims trying to justify expensive exotic components, I believe the reports that SMD resistors can be too small and too cheap.
The distortion is probably not very audible, but if it is measurable and relatively easy to avoid, just avoid it... .
JR
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25th April 2012
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#11 | | Gear Guru
Joined: Feb 2004 |
MELF metal film resistors are about the only low cost linear resistors you will find in that size. Most of the metal oxide resistors have THD and tempco problems.
The Vishay bulk foils in the 0805 or 1206 size run about $18 each, but the 0805 size is .2 watt, much better than the metal oxides. They are .01% tolerance and are the lowest noise available.
There were some Mytek converters made with the MELF's for general audio and the Vishay bulk foils for current to voltage conversion stages.
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26th April 2012
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#12 | | Gear nut
Joined: Dec 2008
Posts: 137
Thread Starter |
Susumu resistors are 0,1% not available in 1% ...and expensive at 0,47 Euros/unit... Vishay are also pricey..besides, Pick and place machines don't like MELF so what kind of smd resistors do use Neve, SSL, Moog, etc?
I think the only way out is to stay with thru hole, or learn to live with smd resistor behaviour...
JAY X
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26th April 2012
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#13 | | Lives for gear
Joined: Nov 2006 Location: Hickory, MS
Posts: 2,536
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While I don't recall the brand my friend is using (he did tell me but I forgot). It is possible to get respectable path linearity, using SMD without trading your first born for each resistor. That said you can't just use the smallest and cheapest SMD parts. Look for a voltage coefficient spec.
For one-off DIY projects maybe stick to through hole for now. The serious manufacturers do their own bench testing to qualify parts. Which takes time and money and time (and a test bench).
JR
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1st August 2012
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#15 | | Lives for gear
Joined: Nov 2006 Location: Hickory, MS
Posts: 2,536
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Sorry link didn't work.
Voltage coefficient i the important parameter for distortion.
You can build and test to find out... that is often what manufacturers do to answer such questions.
JR
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2nd August 2012
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#16 | | Gear Guru
Joined: Feb 2004 |
If you want good and small, the Dale CMF50 series 1/4 watters are very good. They are small in the 1/8 watt size. Mount them vertically and they take no more space than an 0805 resistor. They are not cheap, about a quarter each.
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2nd August 2012
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#17 | | Lives for gear
Joined: Aug 2003 Location: Hollywood CA
Posts: 3,020
| Quote:
Originally Posted by Jim Williams If you want good and small, the Dale CMF50 series 1/4 watters are very good. They are small in the 1/8 watt size. Mount them vertically and they take no more space than an 0805 resistor. They are not cheap, about a quarter each. | While you do see this done, it's not really recommended to mount vertically especially for precision circuits.
DC
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2nd August 2012
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#18 | | Gear Guru
Joined: Feb 2004 |
Good to know if you are building time based circuits of very high precision. Encapsulating also helps spread the thermals around evenly. The CMF50's are rather thick, almost oval looking next to 1/4 watt designs. Since they are also so short, there's little surface area for thermals to build up on.
Not a problem for audio though.
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3rd August 2012
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#19 | | Lives for gear
Joined: Jul 2002 Location: Inver Grove MN
Posts: 530
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I've run across the vertical mounting issue in thermocouple inputs, but it was one of the lesser sources of error in the whole thing. Board gradients, light leakage into protection diodes, excess junctions all bit me.
Like Jim says, not much of an audio issue with RN50's.
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Dan Kennedy
Great River Electronics
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