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Found a readily available lightweight wood for diffusers

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Old 5th April 2010   #1
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Found a readily available lightweight wood for diffusers

Hi guys,

I know there is some interest in this forum in identifying readily available, lightweight products that can be used to build diffusers. I've seen discussions on everything ranging from balsa wood to pvc or styrofoam.

Anyway, now that spring has arrived in the States, I noticed that Home Depot has stacks and stacks of cedar spindles in the deck-railing section. These seem to be much lighter than pine (maybe 1/3 the weight), and they are already cut into 1x1 squares, so all we'd have to do is cut them to length for a pretty easy 2D diffuser build.

Also, Lowes in my area has square/hollow PVC spindles of similar dimensions, for use in a vinyl railing. These could be filled with expanding foam, and would be even lighter than the cedar.
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Old 5th April 2010   #2
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Hrm, true 1" square? Or just nominal dimensions? I am looking for something for use in a 1D, so a true precut 1" piece would be excellent as I am dreading ripping a zillion 1x2s. Might have to wander over there later today as its getting to be saw dust in the drive way weather.
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Old 5th April 2010   #3
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Hrm, true 1" square? Or just nominal dimensions? I am looking for something for use in a 1D, so a true precut 1" piece would be excellent as I am dreading ripping a zillion 1x2s. Might have to wander over there later today as its getting to be saw dust in the drive way weather.
I am pretty sure they are true 1 inch squares, but I have not measured to be sure. I need to run to Home Depot this afternoon so I will verify for you. (I know it's not 3/4 inch, it's too wide to be).
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Old 5th April 2010   #4
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Well, it looks like they are 1.5" by 1.5" -- sorry about the confusion.

But these things really are much, much lighter than pine.
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Old 5th April 2010   #5
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...Or you could just build the optimal configuration of the 2D QRD with an interlocking grid well dividers and simply use small squares mounted at the proper height which is both much lighter and effective.

So...what is the cost and length of the tubing? Having priced generic square acrylic tubing in the past, I don't anticipate doing it again any time soon...but if there is some other application which presents sufficient economies of scale, that might be an option.
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Old 5th April 2010   #6
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Any idea on cost? I'm not sure if I am reading properly but wouldn't these be ideal for a skyline diffuser?
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Old 5th April 2010   #7
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i used these to make skylines. it was still a pain
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Old 6th April 2010   #8
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...Or you could just build the optimal configuration of the 2D QRD with an interlocking grid well dividers and simply use small squares mounted at the proper height which is both much lighter and effective.

So...what is the cost and length of the tubing? Having priced generic square acrylic tubing in the past, I don't anticipate doing it again any time soon...but if there is some other application which presents sufficient economies of scale, that might be an option.
The pvc spindles were something like 12 bucks for a 6 pack, or something along those lines.
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Old 6th April 2010   #9
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i used these to make skylines. it was still a pain
Well sure, I don't imagine this would make things easier, but it should make them lighter.
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Old 6th April 2010   #10
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Any idea on cost? I'm not sure if I am reading properly but wouldn't these be ideal for a skyline diffuser?
Yes, these would be ideal for a skyline. If you were satisfied with 1.5 inch wells, you'd just need to saw them to the appropriate length.

In terms of effort, I'd guess it would be about the same as using standard 2x2 lumber, but much lighter, in case you've got a wall mounted application.
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Old 6th April 2010   #11
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they were still pretty heavy, but hung from the ceiling with standard drywall screws.

they were 2'x2', with max well depth of 6"

probably about 15lbs a piece.
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Old 6th April 2010   #12
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Quote:
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i used these to make skylines. it was still a pain
Heh, any DIY diffusor is a pain except for maybe the simplest polys.
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Old 6th April 2010   #13
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they were still pretty heavy, but hung from the ceiling with standard drywall screws.

they were 2'x2', with max well depth of 6"

probably about 15lbs a piece.
How heavy would they have been if made from pine? I've made several diffusers, all out of pine, and one of them is almost too heavy to lift by myself.

According to sources I'm finding on the internet, cedar seems to be about half the weight of pine.
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