Thats exactly what I did for Forerunner when they had thier Sony DMX / DA 78 and PT setup.. built a 96 point, 192 channel AES patchbay for like 300 bucks.
it was a little cheape than the Z-systems option 
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But, whatever you do, don't go with cheap XFMRs, you may have to use them someday.
- Remoteness
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